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Palettenautomation
PALLET AUTOMATION

FOR FLEXIBLE, UNATTENDED CNC MANUFACTURING

Pallet Automation for CNC Machining Centres

PROMOT develops modular pallet automation systems for CNC machining centers, flexible manufacturing systems and unattended production environments. The Palmaster product range automates both individual machines and complex manufacturing systems with multiple machining centres. Each solution is tailored to your production strategy, workpieces, pallet sizes and available floor space.

Efficient automation is particularly important for small and medium batch sizes, a high product mix and demanding 4 axis or 5 axis machining. Based on the PROMOT modular system, pallet automation solutions increase machine uptime, decouple set-up processes and make production processes more flexible to control. Even machining centres without an integrated pallet changer can also be integrated into suitable automation concepts.

Hard Facts

MODULAR PALLET AUTOMATION FOR FLEXIBLE MANUFACTURING
PROMOT’s modular Palmaster systems can be configured for a wide range of manufacturing requirements. Pallet sizes, workpiece weights and production strategies can be taken into account individually. Thanks to the modular system design, the pallet automation can be expanded at any time and adapted to future production requirements.
HIGHER PRODUCTIVITY THROUGH UNATTENDED CNC MANUFACTURING
Pallet automation separates operator activities from machine runtime. Workpieces can be prepared, pallets staged and machining centers supplied automatically while the machine continues producing. This increases manufacturing autonomy, improves machine utilization and provides the basis for unattended or minimally staffed production periods.
INDEPENDENT OF MACHINE TOOL MANUFACTURERS AND EXPANDABLE
PROMOT develops pallet automation solutions independently of specific machine tool manufacturers and provides customer specific interfaces. Existing machine fleets can therefore be integrated just as effectively as new machining centres or flexible manufacturing systems. Software and hardware from a single source reduce the number of interfaces, simplify integration and protect your investment as production requirements evolve.
YOUR PATH TO THE RIGHT PALLET AUTOMATION SOLUTION
During the PROMOT workshop, we jointly analyze your machine fleet, workpieces, pallet concept, production strategy and automation potential. Based on this analysis, we develop a tailored pallet automation solution designed to make your CNC manufacturing more productive, flexible and adaptable to future requirements.

Benefits

TAILORED SOLUTIONS

Using modules from the PROMOT modular system, we develop a solution tailored to your specific production requirements.

SOFTWARE & HARDWARE

Software and hardware from a single source help to reduce the number of interfaces and the total complexity of the system.

CONSULTING

Consulting and system design are carried out as part of the PROMOT workshop with the aim of optimizing your manufacturing processes.

PRODUCTIVITY

Unattended production and the separation of operator activities from machine operation can significantly increase productivity.

INDEPENDENT DESIGN

Our solutions are independent of specific machine tool manufacturers and use individual, customer specific interfaces.

INVESTMENT RELIABILITY

The modular design allows the pallet automation system to grow with your production requirements and to be adapted or expanded in the future as your manufacturing needs change..

Questions & Answers

What is pallet automation?

Pallet automation refers to the automated provision, storage and handling of workpiece pallets at CNC machining centres. It allows machines to remain productive for longer periods, reduces non productive time and enables more flexible planning of manufacturing processes.

Which machines are suitable for pallet automation?

Pallet automation is suitable for individual CNC machining centres as well as milling machines. PROMOT solutions can also be configured for machining centres without an integrated pallet changer. No distinction is made between 4- and 5 axis machining, or whether machine pallets or zero point clamping adapter pallets need to be automated.

Is pallet automation worthwhile for small batch sizes?

Yes. Especially with small and medium batch sizes, pallet automation helps to decouple setup processes, increase machine running times and implement different production strategies more flexibly. PROMOT solutions are also designed for batch size 1.

Can existing CNC technology be automated?

Yes. PROMOT develops machine manufacturer independent solutions with individual interfaces. This allows existing machines to be integrated into an automated production environment. For existing machines, however, an individual technical assessment is always required.

What advantages does pallet automation provide in CNC production?

The main advantages are significantly higher machine productivity, reduced operator dependency, flexible production strategies, better machine utilisation and the possibility of low manpower and lights out production.
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