Flexible manufacturing of batch size 1 in workpiece handling

The flexible unmanned manufacturing of parts can also be implemented in workpiece handling. Thanks to a comprehensive plant concept, different machining processes are possible even in case of components with variable lengths and diameters.

The key elements are flexible gripper units, well-conceived component loading and perfectly coordinated interfaces. The intelligent plant software provides for smooth processes and seamless lot changes in manned or unmanned production.

Features

Combination of robots and linear gantry

Different machines in one system

Automatic gripper change for different part sizes

Mixed storage of raw and finished parts

Serialisation of finished parts

Component labelling with laser

ProFLEX master computer software for optimised job control

ERP / MES interface for optimised data flow

Software recommendation >>

ProFLEX Jobmanager

Key Features

Component loading with storage tower

To loading stations allow for decoupled component feeding. The loading of the shelf boards can be configured in different ways and can also be adapted to the production plan during ongoing operation. By means of the QR code, each nest is uniquely identified. Finished parts can also be removed by means of a level cycling device.

Component loading with storage tower

Heading layer

Laser labelling

Each component is labelled via laser. The serial number is applied in plain text and in the form of a QR code. The correctness of the labelling is checked by means of a camera. Other code formats and corporate logos can also be applied to the component.

Laser labelling

Heading layer

Flying workpiece measurement

In flexible manufacturing, several checks are carried out for the position in the automation gripper as well as a plausibility check of the part length. By means of the regripping station, the component can always be positioned centrally in the gripper, and thus be inserted correctly into the machining tool.

Flying workpiece measurement

Heading layer