FAQ
Job-based manufacturing with lot size 1
JOB CREATION IN THE ERP SYSTEM: A production order is created in the ERP system and forms the basis for all subsequent process steps.
NC PROGRAMMING: The CAM programmer creates the NC program for the machining centre.
RELEASE AND TRANSFER TO ProMASTER: Once the NC program is available, the job is released and automatically transferred to ProMASTER.
RESOURCE CHECK AND PLANNING: ProMASTER checks all required resources such as tools, workholding and material. Missing tools are requested automatically. The job is then scheduled so that parts can be completed on time.
AUTOMATED TOOL DATA TRANSFER: Tool data can be transferred automatically by ProMASTER from the tool presetter directly to the machining centre.
PROVISIONING OF RESOURCES: Once all resources are available, ProMASTER dispatches an AGV (Automated Guided Vehicle) with the raw material to the automation cell and transfers the relevant item data.
AUTOMATIC MACHINE START: The robot loads the machine fully automatically. ProMASTER transfers the correct NC program and starts machining.
ONWARD TRANSPORT OF THE FINISHED PART: After machining, the finished part is deposited automatically. ProMASTER organises onward transport via AGV to the next station, e.g. secondary processing, washing or measurement. This continues step by step until the entire routing is completed.
DISPATCH PREPARATION: At the end of the process, the finished item arrives in dispatch and is ready for shipment.
LOGGING AND ANALYSIS: All production steps are logged end-to-end by ProMASTER. This data can later be used for analysis and optimisation.
Which systems is ProMASTER compatible with?
ProMASTER provides interfaces to all common ERP and MES systems, enabling seamless integration of your existing IT landscape. And if a required interface does not yet exist, we use our experience to develop it together with your system supplier.
Which data is captured, and how up to date is it?
ProMASTER delivers real-time data from all connected machines – from tool usage and utilisation through to fault and alarm messages. This ensures you always maintain a complete overview.
Can older machines also be integrated?
Yes. Machines with modern interfaces can be connected directly. Older equipment can be integrated easily through suitable retrofits.
Can ProMASTER only be used with PROMOT automation systems?
No. ProMASTER especially offers deep integration with PROMOT automation systems. However, it can also be used independently to network individual machines, manual workstations, or even third-party automation systems.
How is the process of a ProMASTER project?
In an initial workshop, we work with you to develop a concept for the ProMASTER integration. This usually allows us to create an initial effort estimate and a first proposal. This is followed by a detailed definition of your system requirements and interface coordination with other suppliers. The system is implemented, virtually simulated, and tested according to your requirements. The go-live can then be carried out step by step to minimize the risk of production downtime.
What does the future of ProMASTER looks like?
ProMASTER is designed for long term and is continuously being further developed. New technologies, interfaces, and automation trends are regularly implemented into updates. This ensures your production remains competitive in the future and on the path toward a smart factory.
Is ProMASTER suitable for companies of any size?
Yes. ProMASTER offers significant advantages especially for medium-sized companies with many systems and complex production processes. Thanks to its modular design, it is scalable and grows with your requirements.
Which costs are associated with ProMASTER?
The costs depend on the scope of the implementation. They are calculated fairly based on actual effort—there are no fictitious “module prices.” Due to efficiency gains and the prevention of downtime, the investment typically pays for itself very quickly.
How easy is ProMASTER to use?
Very easy. The browser-based WebHMI interface allows you to control your entire production intuitively and clearly. All data is available with just a few clicks—also on mobile devices such as tablets or smartphones.
